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CAT<sup>®</sup> 793D

Off-highway trucks 793D

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Key Information

Engine Model

232 t

Nominal machine weight

383,848 kg

Gross power - SAE J1995

1,801 kW

Overview

A Workhorse of the Mining Industry

The Cat 793 mining truck has been launched over three decades ago, and each model has continued to offer excellent uphill speed, top-notch payload, and long lifespan — making it one of the most popular trucks in the mining industry. The 793D is no exception. The 793D offers more power and performance for increased productivity, unmatched empty weight in its category that allows for payload optimization, and longer lifespan for a high number of operating hours, reduced costs, and the possibility of being rebuilt for multiple lives. The 793D is available in five configurations, making it the ideal choice for a wide variety of applications. Its hauling capacity exceeds every load, every cycle, and every workday. Moreover, it delivers better results at the largest mine: yours.

Advantages

3516e CAT® High-Performance Engine

A perfect balance between power, increased durability, and fuel economy, with a ready-to-use DGB option

Over 20% Increase in Productivity with Autonomy

A proven and fully integrated factory offering, with over 5 billion tons transported safely

Versatility and Proven Performance

Thanks to maximum payload, excellent uphill speed, four-wheel retarding, and improved ease of maintenance

Key Features

  • The Productivity
  • Security
  • Driver's comfort
  • Easy Maintenance
  • Durability And Long Lifespan
  • Durability
  • Versatility
  • Technological solutions

The Productivity

The 3516E Cat diesel engine with four turbocharged and aftercooled cylinders develops 2,415 hp with over a 12% increase in lifespan compared to the previous 3516B HD engine, and improved power management capability for maximum performance in the most demanding mining applications. The 23% net torque reserve provides unmatched overload strength during acceleration, on steep slopes, and on uneven terrain. The torque reserve adapts to gear shift points to ensure maximum efficiency and fast cycle times. The Cat six-speed powershift transmission and mechanical powertrain, combined with the high-displacement 3516B engine and electronic injection, provide consistent power and efficiency for optimal powertrain performance. The 793D has a weight advantage over competing machines. It allows for transporting more goods per load, while improving tire lifespan, reducing fuel consumption, and speeding up return trips. The common rail hydraulic system provides up to 4% additional power to the ground rather than functions that are not necessary at that time.

Security

Access and egress are safer thanks to the 600mm wide staircase and walkways, non-slip surfaces, and handrails, as well as the optional motorized access staircase. An access platform to the rear cabin and an optional handrail make it easier to access the cabin service panel and rear window. A patented braking system provides immediate and resistant braking and deceleration, improving maneuverability. The 793D is designed to offer excellent panoramic visibility and unobstructed sightlines, enhanced by wide-angle mirrors and the MineStar™ Cat object detection system, which combines radar and camera systems to alert operators to the presence of light vehicles or stationary hazards in close proximity to their machine. Dumping operations are safer thanks to a bucket lifting indicator, a bucket retention cable, and a reverse neutralizer during dumping. A secondary engine shutdown switch is located at ground level, and a battery disconnect switch is located directly above the front bumper, allowing the electrical system to be locked at ground level.

Driver's comfort

Operators benefit from an ergonomic layout, excellent panoramic visibility, and controls, levers, switches, and gauges positioned to facilitate their use. The cabin is equipped with numerous features that improve comfort and reduce fatigue, such as an air-suspension seat, vibration reduction, heating, air conditioning, and soundproofing. The integrated steering and suspension designed by Caterpillar offer excellent maneuverability, safe operation, reduced operating costs, and comfortable driving. The 793D comes standard with the Cat Comfort Seat with a 3-point harness, which can be adjusted to the correct height above the driver's left shoulder. The unique driving zone indicator function allows the air suspension to compensate for the operator's weight and maintain the seat adjusted for the most comfortable position and driving experience.

Easy Maintenance

The time spent on regular maintenance procedures is reduced thanks to easy access to daily maintenance points and key components; ground-level access to tanks, filters, drains, and engine shutdown; a maintenance platform that provides access to the engine, steering hydraulic tank, and battery compartment; and an optional quick-fill maintenance center, which allows for quick replacement of fuel and oil. The modular design of the new generation of modular radiator reduces the time for removal and installation as the stairs, hood, radiator, fan, and fan motor are removed together as a single unit. Thanks to easy maintenance and 500-hour maintenance intervals, the machine combines a high level of availability and productivity. The electrical connectors are dust and moisture resistant, the harnesses are braided for protection, and the wires are color-coded to facilitate diagnosis and repair. The individual cylinder heads are interchangeable for easy removal and visual inspection of internal parts.

Durability And Long Lifespan

With a box-type design including two forged parts and 24 molded parts in areas subjected to high stress, the chassis of the 793D also features continuous penetrating and enveloping welds that prevent damage from torsion without overloading the machine. The mild steel chassis offers flexibility, durability, and shock resistance. Resiliently mounted on the main chassis to reduce vibrations and noise, the full ROPS cabin is designed as an extension of the dump truck's chassis. Component lifespan is improved thanks to the standard equipped rear axle's continuous filtration function. Cleaner oil promotes lubrication, prolonging lifespan. The chassis, powertrain, engine, and components are designed to be refurbished, offering multiple lifetimes of like-new performance at a fraction of the new price.

Durability

We have designed the 793D with a number of improvements that reduce its impact on the environment. Features such as oil renewal systems and continuous rear axle filtration reduce the amount of waste released into the environment. We continue to search for alternative energy sources such as biofuels and a dynamic gas blending solution provided by liquefied natural gas, and we are implementing power options such as electrification and trolley to find new ways to reduce emissions. Cat engines are compatible with diesel fuel blended with low carbon intensity fuels, such as FAME biodiesel (fatty acid methyl ester). They are also compatible with renewable fuels such as alternative fuels HVO (Hydro-treated Vegetable Oil) and GTL (Gas-to-Liquids). HVO and GTL can be used in all Cat engines, regardless of the blending level and up to 100%. By refurbishing machines and components, Cat Rebuild and Cat Reman programs, which preserve raw materials, save energy, and reduce emissions.

Versatility

The 793D is available in five merchandising arrangements to meet the needs of your applications: Standard, for balanced overall performance; Extended Life Wheel Groups for long uphill journeys; Extra Maximum Speed for long flat journeys; Extra Slowdown for long loaded downhill journeys; and High Altitude Arrangement for operations above 2750 m (9000 ft). The Dynamic Gas Blending™ (DGB™) Upgrade Kit from Cat allows the 793D to use both liquefied natural gas and diesel fuel to operate in areas where LNG is readily available. The mechanical drive train and Powershift transmission provide unmatched efficiency and control on steep slopes, unstable ground, and tracks with high rolling resistance.

Technological solutions

MineStar Command for transportation, an autonomous transportation solution proven to increase productivity by up to 30%, is offered as an upgrade kit for the 793D. MineStar Fleet is a fleet monitoring system that allows for the measurement, management, and optimization of all transportation operations. The MineStar Detect driver safety system intervenes when it detects fatigue or distraction. Machine health monitoring solutions enable a proactive approach to maintenance.

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Monday to Friday 8am-4:30pm (CAT)

Product Specifications for 793D

  • ENGINE
    • Gross Power - SAE J19951801 kW
    • Engine Model3516B HD CAT®
    • Net Power - SAE J13491743 kW
    • Rated Speed1750 RPM
    • Emission StandardsU.S. EPA Tier1
    • Bore170 mm
    • Stroke215 mm
    • Displacement78 l
    • Note (1)3516E engine currently offered as an optional equipment upgrade.
    • Note (2)The advertised net power is the power available at the flywheel when the engine is equipped with air intake system, exhaust system, and alternator.
  • APPROXIMATE WEIGHTS
    • Rated Payload232 t
    • Nominal Gross Machine Weight3,838,480 kg
    • Chassis Weight121,984 kg
    • Body Weight30,700 kg
    • Note (1)Contact your tire manufacturer for maximum tire load capacity.
    • Note (2)Chassis weight with full fuel and fluids, standard and required equipment, hoist, body mounting group, rims, and tires.
    • Body Weight Range21,795 - 54,431 kg / 48,050 - 120,000 lb
  • APPROXIMATE WEIGHT DISTRIBUTION
    • Front Axle, Empty46%
    • Rear Axle, Empty54%
    • Front Axle, Loaded33%
    • Rear Axle, Loaded67%
    • NoteOptimized weight distributions with Cat body.
  • FINAL DRIVES
    • TypeDual planetary with floating axles.
    • Differential Ratio1:08:01
    • Planetary Ratio16:01
    • Total Reduction Ratio28.8:1
  • TRANSMISSION
    • Forward - 111.8 km/h
    • Forward - 215.9 km/h
    • Forward - 321.5 km/h
    • Forward - 429 km/h
    • Forward - 539.4 km/h
    • Forward - 654.3 km/h
    • Reverse10.9 km/h
    • Maximum Speed - Loaded54.3 km/h
  • TIRES
    • Standard Tires40.00 R57
    • Rims29" x 57"
    • Note (1)Quick Change Rims (QCR) and Extended Life Wheel Station (XLWS) available as options.
    • Note (2)Caterpillar recommends a complete application and equipment study to obtain maximum tire life and TKPH (TMPH) capabilities.
  • BRAKE SYSTEM
    • Service BrakeFour-corner, oil-cooled, hydraulic activated wet disc brakes.
    • Front Oil-Cooled Disc Brake Surface89,817 cm²
    • Rear Oil-Cooled Disc Brake Surface34,500 cm²
    • StandardsISO 3450:1996 Service and Secondary Brake
    • Parking BrakeSpring-applied, hydraulically-released, four-wheel multiple disc.
    • Secondary BrakeRear Wet Disc Brakes
  • HP CAPACITY, 100% VOLUME FILL FACTOR
    • Struck112.6 - 151 m³ / 147 - 197.5 yd³
    • Heaped SAE 2:1162 - 191 m³ / 212 - 250 yd³
    • Note (1)For more information regarding capacities, contact your local Cat dealer.
  • BODY HOIST
    • TypeTwo-stage, electronically controlled, pilot operated check valve.
    • Pump Flow, Max Empty Raise846 l/min
    • Pump Flow Setting, Hoist20370 kPa
    • Time Cycle, Max Empty Raise20.25 s
    • Time Cycle, Lower Float19.26 s
    • Time Cycle, Max Empty Lower17.51 s
  • SUSPENSION
    • TypeIndependent, nitrogen/oil cylinders, double acting, dual accumulators, pin and clevis hitch, upper and lower controlled with dual snubbing.
    • Front Cylinder Actual Travel130.5 mm
    • Rear Cylinder Actual Travel105.5 mm
    • Rear Axle Oscillation+/- 4.9º
  • MAINTENANCE CAPACITIES
    • Standard Fuel Tank4354 l
    • Optional Fuel Tank4922 l
    • Cooling System973 l
    • Crankcase265 l
    • Front Wheels - Each22 l
    • Final Drives - Each114 l
    • Differentials - Total832 l
    • Steering Tank227 l
    • Steering System - Tank341 l
    • Torque Converter - Transmission Sump102 l
    • Brake/Hoist Hydraulic Tank769 l
    • Hoist/Brake System - Tank1375 l
    • Torque Converter Sump102 l
    • Transmission/Converter Drive - Sump189 l
  • CAB
    • Air Conditioning(HFC - R134A Refrigerant) 35,100 Btu/h
    • Heating/Defroster43,930 Btu/h
    • ROPS STANDARDS (1)Sound pressure level of 76 dB(A) is measured in accordance with procedures specified in ANSI/SAE J1166 MAY90.
    • ROPS STANDARDS (2)ROPS per ISO3471:1994.
    • FOPS STANDARDSFalling Object Protective Structure per ISO3449:1992 LevelII.
  • STEERING
    • Steering Angle36°
    • Turning Radius - Front28.42 m
    • Steering StandardsISO 5010:1992
  • DIMENSIONS
    • Height - Top of ROPS5584 mm
    • Overall Length13589 mm
    • Wheelbase5905 mm
    • Rear Axle - Rear Face3997 mm
    • Ground Clearance1005 mm
    • Dump Height1631 mm
    • Loading Height - Empty6189 mm
    • Overall Height - Raised Body13714 mm
    • Width - Centerline of Rear Duals5610 mm
    • Engine Enclosure Ground Clearance1294 mm
    • Roofline Overall Width8592 mm
    • Outside Body Width8007 mm
    • Inside Body Width7300 mm
    • Front Roofline Height7375 mm
    • Rear Axle - Dump Clearance1128 mm
    • Rear Duals - Centerline Width4963 mm
    • Tire Outside Diameter7605 mm
    • Body Overall Length12862 mm
    • Inside Body Length7712 mm
    • Inside Body Depth - Maximum2330 mm
    • Travel Width7680 mm
  • SOUND LEVELS
    • Acoustic StandardsANSI/SAE J1166 MAY90
  • OPERATING CHARACTERISTICS
    • Maximum PayloadCustomized
  • BRAKES
    • StandardsJ-ISO 3450 JAN88, ISO 3450:1996
    • ROPS (Roll-Over Protective Structure) STANDARDSISO 3471:1994

Standard Equipment for 793D

  • ELECTRICAL EQUIPMENT
    • Reverse Warning
    • 260A Brushless Alternator
    • 210 Ah Batteries, Low Maintenance, 12V (4)
    • Electric Converter, 12V
    • 24V Electrical Circuit
    • LED Lighting System
    • Reverse and Hazard Lights
    • Turn Signals (Front and Rear LEDs)
    • Front Step Access/Maintenance Platform
    • Stop and Rear Lights
    • Engine Compartment
    • VIMS, Blue Light (LED)
    • Headlights and Fog Lights
    • Ready Status for Stop and Retarder Lights
    • Emergency Engine Shutdown at Front Bumper and Cabin
  • DRIVER'S COMPARTMENT
    • Modular Hydraulic-Powered Heating/Ventilation/Air Conditioning System with Automatic Temperature Control
    • Accessory Mounting Provisions
    • Clothes Hook
    • Cup Holder
    • Maintenance and Diagnostic Connection Port
    • Ceiling Light and Reading Lights
    • Infotainment Radio Pre-Equipment
    • Radio Mounting Provisions with 12V Power and Wiring Harness, Speakers
    • Fire Suppression Pre-Equipment
    • Gauge/Indicators
    • Instrument Panel: Transmission Oil Temperature, Brake Oil Temperature, Critical Oil and Coolant Temperature, Fuel Level (and DEF if applicable), Driver-Selectable Max Machine Speed via Dial
    • Engine, Brake, and Transmission System Anomaly Warning Lights
    • Electric Maintenance Meter
    • Speed Indicator
    • Tachometer
    • Interactive Touchscreen Vehicle Information Display: Day/Night Mode, Audible Alarm, Four-Gauge Display
    • Heater/Defroster
    • Heated Mirrors, Right and Left
    • Electric Dump Body Raise Control
    • Horn
    • Automatic Windshield Washer Fluid Refill from Air Conditioning Condenser
    • 12V Auxiliary Power Outlet USB Charging Port 5V
    • Cruise Control
    • Floor Mats, Multi-Piece and Replaceable
    • Delayed Engine Shutdown
    • Insulated/Insulated ROPS Cabin
    • Driver's Seat with Air Suspension
    • Three-Point, Retractable Seat Belt on Driver's Side
    • Two-Point, Retractable Seat Belt on Instructor's Side
    • Access Ladder and Walkway, 600mm (24 in)
    • Padded, Tilt and Telescopic Steering Wheel
    • Driver Report Storage Pockets
    • Tinted Glass
    • Transmission Gear Indicator
    • VIMS Message Center with Advisor
    • Driver's Electric Window
    • Wiper, Intermittent Control and Washer
  • BRAKING SYSTEM
    • Oil-Cooled, Multidisc, Front and Rear
    • Parking Brake
    • Auxiliary, Emergency Brake
  • CAB, ROPS
    • Air Filter Maintenance Indicator
    • Air Conditioner
    • Ashtray
    • Cigarette Lighter
    • Clothes Hook
    • Diagnostic Connector
    • Engine Electric Malfunction Indicator
    • Electric Window Lifter (Driver Only)
    • Radio Readiness
    • Tinted Window
    • Heater/Defroster: 11,070 kCal (43,930 Btu)
    • Horn
    • Insulated and Soundproofed
    • Interior Light
    • Right and Left Rearview Mirrors
    • Instrument Panel
    • Pneumatic Suspension Seat with Three-Part Compartment
    • Passenger Seat, No Suspension
    • 75mm (3in) Wide Retractable Seat Belts
    • Speedometer
    • Additional Automatic Steering
    • Padded, Tilt and Telescopic Steering Wheel
    • Storage Compartment
    • Sun Visor
    • Tachometer
    • Transmission Ratio Indicator
    • VIMS Keypad
    • VIMS Message Center with Universal Indicators
    • Windshield Wiper and Washer
  • ENGINE: CATERPILLAR 3516B HD EUI DIESEL ENGINE
    • Air Filter with Prefilter (2)
    • High Idle Control
    • Automatic Ether Starting Aid
    • Multipoint Oil Pressure Sensor
    • Turbocharger (4)/Air Cooler
  • GROUND LEVEL
    • Battery Disconnect
    • Engine Shutdown
    • VIMS Data Ports (2)
  • LIGHTING SYSTEM
    • Backup Lights, Halogen
    • Turn Signals and Hazard Lights (Rear Halogen)
    • Headlights, Halogen, with Dimmer
    • Left Ladder Light and Service Walkway Lighting
    • Stop and Tail Lights (LED)
    • Handheld Spotlight
  • RESERVOIRS (SEPARATE)
    • Brake/Hoist
    • Steering/Fan
    • Transmission/Torque Converter
  • TRANSMISSION
    • 6-Speed, Automatic Powershift
    • Speed Change Neutral with Raised Dump Body
    • Speed Change Management with Automatic Accelerator Control
    • Direction Change Management
    • Electronic Control and Downshift Inhibitor
    • Lock-Up Torque Converter
    • Neutral Start Lockout
    • Starting Inhibitor Switch, Reverse Speed Limiter
    • Programmable Maximum Speed Ratio
    • Reverse Speed Inhibitor During Dumping

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